Automatic lathe chacho unhu. Lathe multispindle otomatiki longitudinal pakona CNC. Production uye kubudiswa zvikamu otomatiki lathes

Automatic lathe akadana rinokosha muchina workpieces pasina kutora chikamu pamusoro mushandi yakaitwa. Worth kwaiita michina iri iyo yaidhura kupfuura dzose. Zvisinei, kushandiswa anoonekwa kuti yamunenge. akavhiyiwa All pamusoro michina aya akaita kwaita. Safety monitors chete vachizvitakudza billets uye monitors unhu yacho yaibereka zvikamu.

Shanduro otomatiki michina

Kune mhando wandei michina yakadaro. Manufacturing zvikamu zvinogona kuitwa musi chete-chokurukisa kana multi-chokurukisa otomatiki michina. vari zvayakaita akasiyana zvishoma. Musiyano riri chete pakuti michina yakadai rimwe-chokurukisa otomatiki lathe, pakona rinoitwa kushandisa chete rwekuita chokushandisa. The namaapuro multi-chokurukisa michina vane akawanda. By mhando workpieces zvose CNC michina akakamurwa:

• nokuveza;

• bhowa;

• lobotokarnye;

• akatendeuka uye azvikuya;

• Capstan uye turret;

• longitudinal kuchinja.

Kucheka michina inoshandiswa ose wekushanduka kushandiswa, wokurarama - nokuti machine vakawanda guru. Lobotokarnye michina inoshandiswa vytachivaniya cylindrical, frontal uye conical zvigadzirwa. Azvikuya michina inoshandiswa nokuda zvokuyamura kugadzira. Lathe turret michina inoshandiswa pakugadzira zvikamu kunzwisisa chimiro. About kuti, chii vari chikamu longitudinal Michini uye chii hunhu kwezvinhu kwavo mashoko ose inokurukurwa pazasi.

Rakavapa otomatiki lathes

Sezvaiitwa kwakajairika michini, zvokushandisa ichi mhando yaibereka mabasa akadai:

• longitudinal kuchinja cylindrical uye akafambira hukawanika;

• processing rokunze conical;

• nicking, kugadzira mativi uye pemidengerero;

• bhowa maburi;

• Drilling;

• threading;

• reefing;

• Zvakaumba kukuya.

General patani

All Semi-otomatiki uye otomatiki lathe sezvo kwakajairika michina, saka, zvakagadzirirwa kubvisa zvimwe zvikamu workpiece panguva vachishandisa kutenderera yokupedzisira. By design, marudzi akasiyana-siyana zvinoshandiswa kunogona siyana zvikuru. Zvisinei, zvinhu zvinokosha zviri pamusoro emhando dzakawanda kunowanzoitika. Pamasikiro upi lathe hunosanganisira: pepuranga, kumberi uye tailstock, nenhumbi. The yokupedzisira akagadzirirwa kubata chombo uye kutamira nayo mugwara. Basa izvi chinhu chinokosha feeder.

On headstock michina yakadaro somunhu lathe muchina, akatasva chokurukisa uye nomazviri kuchinja nokukurumidza. Akaisa zvakasimba, nokuti kunogona kukonzera vibration chakasvitswa kuti workpiece uye kuderedza chatingatevedzera rakapera chikamu. Chokurukisa headstock ndee pana mabheyaringi uye vakagadzirira uchinyanya hune simba namano (zvishwe kana cartridges). In rakaramba iye anosundwa chete injini kuburikidza gearbox.

Frame zvakasiyana (inverted, V-zvakaumbwa, flat) aitwe lathes. Ndicho magadzirirwo chinhu anofanira chakarurama sezvinobvira. Chero zvarakasiya kutungamirira chinokosha zvinoderedza unhu kugadzirwa zvigadzirwa.

The tailstock chinoshandiswa kuramba panguva pakona refu workpieces. Zvinonzi makhiriniki pamwe patafura uye vakavharirwa mukati kwazvo dzinokodzera zvaAtemisi zvikamu chinzvimbo.

Zvoga lathes zvinogona kushandisa zvemaziso kana controller kuti controller. Kubva nyore CNC midziyo iyi mhando kunoratidzwa muna kuti workpiece iri iyi, kubudiswa iri zvokudya kwaita. CNC michina akwaniswe pamwe Kuwedzera kwakadaro.

Kusiyana kwakajairika michina kubva michina

Basa iri michina iyi mhando kunogona kuitwa sezvaiitwa nyore lathe zvokushandisa a. Musiyano iri pakuti akatendeuka zvikamu michina zvinoitwa nokuramba wakaomerera panzira zvakafanorongwa kutenderera. On kwakajairika muchina vanoshanda, pashure pokupedza kugadzirwa akaumbwa, anogona mberi pakarepo kune dzimwe vytachivaniyu. Pazuva otomatiki Kuchinja kwakaita cams zvinotora maawa akawanda, uye kugadzirira nokuda - kwamazuva mashoma.

Makuriro Akaita kushandiswa

Automatic lathes vane dzakakwirira zvikuru unongotaura pane kwakajairika michina. Nokuda kwavo kakawanda changeovers kutungamirira kurasikirwa kugadzirwa nguva, kushandisa midziyo kazhinji pamwero mukuru kugadzirwa. Uyezve, sezvo zvakafanira michina inodhura chaizvo, zvinokurudzirwa kurishandisa chete kana pane kudikanwa kugadzirwa zvikamu zvitarisiko chaizvo kunzwisisa pamwe yakawanda kuchinja. Kakawanda emakambani vanoshandisa zvikuru kushandiswa michina iyi mhando, aiendeswa pagadzirwe chimwe chinhu kana boka duku zvigadzirwa.

Multi-chokurukisa michina

mhando iyi otomatiki lathe michina inoshandiswa mabhizimisi kuti vakawanda kugadzirwa zvikamu zvakasiyana zvitarisiko uye hukuru. Izvi zvakasiyana chete-chokurukisa lathes, kushandiswa zvikurukuru Serial kugadzirwa munyaya zvakafanana. Kune mhando mbiri michina:

• Chinjikira. The chikuru kushandisa michina iyi nyore vachizvitakudza pakati pokutangira zvinhu. Saka, shandisa navo apo zvinoshanda kuramba chikafu netsvimbo.

• Vertical. Plus multi-chokurukisa michina iyi zvipenyu zviri kuonekwa diki. Isa muimba iyi mhando midziyo asingadi Zvaringana.

Multi-chokurukisa otomatiki lathe anogona dzimwe nguva kushandiswa diki-mugove kugadzirwa. Asi chete kana vakapakata CNC.

Lathe pamwe nomuzariro feeder

Izvi mhando midziyo achangobva kuva kuwedzera kukurumbira. Used longitudinal pakona michina kuti pagadzirwe kunyanya zvidiki zviri zvitarisiko chaizvo kunzwisisa. A pachena chinoratidza kuvakwa yavo pamberi Mobile headstock. kirambu mhando muchina mudziyo unoshandiswa nenzira collet yakadaro. Protivoshpindelya mu zvishoma nezvishoma mumatope michina musoro akatasva kumusoro-zvakarurama Linear vakapofumara.

The peculiarity kusiyanisa iyi muchina maturusi, pakati pezvimwe zvinhu, zviri mupfupi. Basa nharaunda ivowo vari kunyanya yakakura. Michina iyi mhando basa anowanzoitwa panguva zvikuru kumhanya.

Longitudinal kuchinja lathe inogona kushandiswa zvose uremu uye vakawanda kugadzirwa zvikamu. Kakawanda iri mhando midziyo yaishandiswa Manyiminya, zvemagetsi uye mudziyo Mazinga. Incisors mune michina dzakadaro kuiswa mune caliper uye kutama chete chinjikira negwara. Michina inoshandiswa pakugadzira longitudinal pakona Single-chokurukisa uye multi-chokurukisa.

CNC zvishoma nezvishoma mumatope musoro michina zvakagadzirirwa kuvhiya akadai:

• Achitendeukira nzendo;

• Grooving uye pasikweya;

• kudzika bhowa maburi;

• kugadzira zvakaumbwa hukawanika;

• threading yomukati uye dzokunze;

• nekutumirwa kwemauto kuti mumakomba;

• knurling dzokunze hukawanika;

• azvikuya pamusoro splines vari sikuruu;

• Drilling.

Pasi michina iyi mhando zvinogona kupatsanurwa zvakasiyana chaizvo: conical, cylindrical, akapindira, etc. mhando dzose pakapfava zvinoshandiswa simba longitudinal yokuchinja michina ... Somuenzaniso, kushandiswa yedzimudzangara tsvimbo yokuderedza kusakara pamusoro cams uye pushrods Clogs.

Design inoratidza longitudinal pakona michina

Headstock kuti michina yakadaro wakaiswa pamusoro yokumusoro pechiso pamatanda. Pamberi paro pane shelfplasty chaiyo yakagadzirirwa kuisa mamwe mano. Pamusoro ndege yayo iiswe wehunyambiri rutsigiro, uye panguva shure - kurega swinging. Control michina yakadaro somunhu longitudinally-otomatiki lathe iri zvinoberekwa kwegadziriro cams uye camshafts, wakaiswa pakati pamatanda.

Huru zvakwakanakira

Zvakanakira muchina longitudinal pakona zvikurukuru dzinosanganisira:

• zvinogoneka kuwana yakaumba conical hukawanika vachishandisa prismatic vematombo;

• anotsvedzerera pamusoro chatingatevedzera rakapera zvigadzirwa;

• mukana rokutema vose pamwe akabatana ari chikamu, uye mhiri payo;

• mukana rinopfungaira duku nhamba, zviratidzo uye tsamba.

Processing zvikamu otomatiki lathes kwakadai kunogona kuitwa pamwe kunonyanyisa zvakarurama.

musimboti oparesheni

Panguva kugadzira, ari kutanga zvinhu kunopiwa kwete chete pane michina yakadaro, muhombe inofamba, senguva dzose, asi translational - pamwe akabatana. Vavezi vematombo pachavo vari midziyo yakadai lathes bhaa automatics longitudinal pakona, kufamba chete perpendicularly kune pematanda. Kuitika panguva kubudiswa kubva TOUR masimba vari kunyura lunette. Izvi anobvisa zvose zvemarudzi vibrations uye deflections uye saka nechokwadi chakakwirira nemazvo machine.

inofamba kutenderera mbuya uye zvokushandisa kuti muchina maturusi, zvishoma nezvishoma mumatope michina musoro inotaurwa cams chaiyo iyi kunyanya chinhu. Recent akatasva chaiyo mugodhi, uwandu nokumukirana izvo zvinogona kuchinjwa, kusanganisira pane kuramba kumhanya chokurukisa.

Service longitudinal yokuchinja michina

Kushanda ichi mhando michina vari nyore. Asi, chokwadi, vamwe hanya ivo zvinoda. Somuenzaniso, kuti atonhodze negadziriro kuti zvifambe, zvinokosha kuti nguva nenguva kushandura mafuta. Zvinonzi Dzakamukurudzirawo pamwedzi kushamba kugeza mvura. Pamasikiro kutonhora ezvinhu anosanganisirawo munhu Sefa kucheneswa pamwe chete kwenguva. Kutevedza mazano aya anofanira kuva fanira. Yokugadzirisa otomatiki lathe - inodhura.

cNC Machinery

Sezvambotaurwa, kune michina aiendeswa kugadzirwa zvikamu simbi anogona zvakare vakagadzirira pamwe CNC. Kwakadaro kuzvidzora hurongwa dzinowanzoshandiswa mune chiitiko kuti otomatiki lathe rakagadzirirwa pagadzirwe zvikamu dzinotevedzana kana madiki kugadzirwa. Rinoshandiswa Software CNC unokubvumira:

• zvoga kugadzira;

• Unganatsiridza ari workpiece;

• kuderedza setup nguva muchina.

siyana Zvifambiso uye inverters muna CNC anoshandisa digitaalinen. Dzinomirira ane electric motor kumhanya pamusoro kana AC kana DC. The kinematic dhayagiramu ari mumuchina kana uchishandisa chaiwo sensors revatema CNC. Basa muchina chishandiso vakagadzirira pamwe NC anoshandisa kufadza yakasimba, sezvo ivo anoshanda yakakwirira chaizvo nokukurumidza uye yauinayo. garo kuvakwa muna michina yakadaro inofanira kuva zvikuru oma.

longitudinal yokuchinja otomatiki multispindle CNC

Chaizvoizvo kusanganiswa chaizvo Software chinhu kupfuura yekombiyuta yakaiswa pa-software wayo chinokosha anodzora nemotokari of machine. Kazhinji, mwero iri michina vakapakata CNC, zvinotevera:

• chokurukisa;

• kutonhora maitiro;

• subspindle;

• nokuti kubatidza nekubata nzvimbo;

• Switch ejection pamusoro workpieces;

• sleeve shanduka;

• zano unokosha pakugamuchira apedza zvigadzirwa;

• maturusi nokuti kwokunze uye zvemukati pakona;

• frontal uye transverse nemhepo Ezvemutauro;

• CNC maitiro pacharo.

Simple multi-chokurukisa otomatiki lathes pasina CNC longitudinal pakona vari kureva anogadzira zvinhu vakawanda Serial zvemarudzi zvikamu zviduku, kazhinji refu uye duku chikamu, kunzwisisa chimiro. Ekupedzisira Kazhinji ndivo STRUCTURAL zvinhu ano zvokurapa uye rabhoritari midziyo, zvemagetsi, wachi zvichingodaro.

CNC setup nokuti michina yakadaro uyewo zvinoita kuti pave vakawanda zvigadzirwa, asi kwete zvakafanana, uye zvitarisiko dzakasiyana (kureva batch diki). Kwakajairika michina kazhinji ndivo chigadzirirwe pagadzirwe vamwe chaizvo, uye kamwe chete. Chokwadi chokuti zvemaziso "reprogramming" kwaiita zvokushandisa, Sezvambotaurwa - muitiro uri kwakatooma zvikuru uye mirefu. Production downtime munguva Kuchinja uyewo kukanganisa zvikuru profitability kwayo. Naizvozvo, kushandisa kwakajairika michina kuti pagadzirwe mijenya duku zvikamu zvitarisiko dzakasiyana haina zvakakodzera.

CNC setup kunobatsira kupedza dambudziko iri uye chokubatanidza zvakanakira muchina zvingangoita kuwedzera kuwanda kugadzirwa zvigadzirwa. In pamberi muchina kusanganiswa kudzora mamiriro anogona reconfigured nokukurumidza. Somuenzaniso, kuchinja nokuveza muwedzero unoitwa zvakananga pamusoro muchina pasina nokubvisa anaro. Kushandura kumhanya vachishandisa kutenderera zvishandiso pachishandiswa basa hakufaniri chete kupinda zvakananga tsika pahwindo pamusoro CNC machine.

Manufacturing kuti zvikamu otomatiki lathes longitudinal vanoshandura CNC: unhu

Kubatanidzwa yokushanda paaishandisa michina iyi mhando iri kushoma. Zvose zvinodiwa kubva nyanzvi - kutarira nhamo isina mudzimu midziyo. Chokwadi, kunaka zvigadzirwa mune iyi kunoenderana rakarurama muzviruva muchina. Saka, purogiramu NC anofanira kuva zvemaoresa.

The chikuru basa pamusoro maindasitiri kuti kushandisa michina yakadai otomatiki lathe, CNC longitudinal pakona, ndiye kugadzirwa yenhengo pamwe chaizvo wainyatsotaura parameters uye panguva iyoyo pasi mutengo. Tsvimbo aishandiswa kutanga mashoko michina yakadaro yemanyorero vane geometric chimiro haasi zvakare rukasimbiswa (kunyange calibrated). Panyaya iyi, zvose zvikanganiso uye mashoko okuti zviri nyore kutapukira Finished chikamu. Mushure pamadiro kuchinja nzvimbo yavo kana kutenderera nokumhanya pasina munhu kupindira maturusi Chokwadi, haagoni. Ichi chinhu nokuveza pamusoro michina inonzi "nhaka" uye Nde dambudziko unyanzvi programmers Enterprises. Zvinonzi Kazhinji kugadziriswa kuderedza kumhanya kubudiswa modes pamusoro yose urefu cheka. Kuti Zvechokwadi, kunotungamirira kuwedzera mukurima mutengo nokuda zvibereko nguva.

Zvichakadai, kubvisa zvose "nhaka" shoma nezvinhu sezvinobvira, uchishandisa ano chaiwo mafomu CNC chirongwa yakadekara kukonzera rayo guru zvechadenga kugadzira hurongwa. Kushandiswa kwavo kunoita kuti kupa rakarurama kupfuura nokuveza muoti pamwe kwakaderedza kurasikirwa nguva kupfuura kaviri.

yakanakisisa pezvitsiga

Nokudaro, kugadzirisa kwakakodzera kwekwenyoro yekutenderera kwemazuva akawanda nekushandiswa kwezvirongwa zveCCC kunoita kuti zvive nyore kuita kuti zvikamu zviduku zvive zvakabhadhara sezvinobvira. Asi, hongu, kana bedzi iyo mudziyo pachayo ine yepamusoro. Kugadziriswa kwemichina yakareba yakashandura neCCC yakaoma, inodhura uye inopedza nguva. Nokudaro, kusarudzwa kwemichina yakadaro ibhizimisi rakaoma uye rinotarisirwa.

Paunenge uchitenga midziyo yakadaro semashini-mhepo inotengesa, inotanga iwe wose unofanira kuterera kumunhu wayo. Mhinduro dzakanaka dzakanga dzafanirwa, semuenzaniso, mishonga yakawanda-spindle kureba kwekutendeuka neCC yezvikamu zvinotevera:

• Tornos series MultiSwiss.

• LA155F30.

• HJM SQC38.

Tornos automatic machines

Kubatsira kweMicrosoft machines, kutanga kwezvose, kukura kwepamusoro uye kushandiswa kwakaoma. I-multi-spindle automatic lathe neCCC Tornos yakanyanya nyore uye yakakurumidza kugadziriswa uye kugadziriswa. Kuti ushande pamashini akadaro, haufaniri kuva nyanzvi mumashandisirwo emitambo yakasiyana-siyana. Kudzora kunoitwa zvachose kuburikidza neCCC. Izvo zvehutano hunoenderana nemichina yemuganhu uyu inoratidzwa mutafura.

Parameter	Meaning
Nhamba yevashandi	7 pcs.
Max. Diameter yetsvimbo	14 mm
Kwakareba urefu hwebasa	40 mm
Nhamba yezvipfeko	6 pcs.
Maximum spindle rotation speed	8000 rpm
Simba rekushandisa	5.6 kW
Maximum torque	7.5 Nm
Nhamba yezvipfeko	1 pc.
Maximum speed of rotation of the spindle	8000 rpm
Simba-rekusimbisa simba	5 kW
CNC system	Fanuc
Machine weight	7000 kg
Kuyera	1440x5920x2120 mm

Models LA155F30

Nhatu dzekutsinhanisa lathes dzinotsvaga zvechigadzirwa ichi ndezvenzira yakarurama "B". Izvo zvinobatsira zvikuru zvemichina MA155F30 ndeye kuvimbika uye hupenyu hurefu hwehupenyu. Kunyangwe mushure mekushandisa kwenguva yakareba, mishonga iyi inokubvumira kugadzirisa zvikamu nepamusoro zvakakwana. Mukuwedzera, mishonga LA155F30 yakasiyana neyoyo yakanyanya mari uye kuchengetedza.

Zviratidzo zvemaketani emakina aya ndeaya:

• Diameter yegadziriswa min min / max - 6/16 mm;

• Iyo yakakura kupfuura yakagadzirwa chibereko ndeye 160 mm;

• Nhanho yekufambisa yemakona makuru ndeye 80-8000 rpm;

• Simba remagetsi - 5.5 kW;

• Kurema kwemuchina - 2270 kg;

• Kuenzanisa nezvibatanidzwa - 5600x900x1720 mm.

Machines zana HJM SQC38

I-multi-spindle automatic lathe yemuchina uyu unoitawo kuti zvive zvakajeka zvakakwana zvekushandiswa kwezvikamu. Iyi midziyo inoshandiswa pakugadzirwa kwepamusoro-kutengesa kwezvikamu (kureva kutenderera nekuchera). Pasi pane unyanzvi hwehutano hweHJM SQC38.

Parameter	Meaning
Nhamba yemashandisi emasimba	6 pcs.
Max. Diameter yetsvimbo	38 mm
Maximum urefu hwechigadzirwa	210 mm
Rotational speed of the power power	4000 rpm
Kudzora kushandura nguva	8000 rpm
Machine weight	4500 kg
Kuyera	2100x1450x1700 mm

Mhedziso

Nokudaro, mazuva ano CNC kutendeuka kunyoresa zvakanyanya, zvinobudirira uye mune dzimwe nguva zvivimbiso. Chinhu chinonyanya kukosha mubasa rayo ndechokushandisa purogiramu yakafungisisa. Izvi zvichawedzera kubhadhara kwekugadzirwa nekubudisa michero yakanakisisa nematanho chaiwo.